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Z-Plank Laminated Veneer
Lumber (LVL) Scaffold Plank
Z-Plank® is a strong yet lightweight Laminated Veneer Lumber scaffold
plank. The structural uniformity of LVL combined with the strict quality
control of all processes of manufacturing ensures Z-Plank is safe and reliable
scaffold plank. |
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Z-Plank Specification
Z-Plank is structural Laminated Veneer Lumber
(LVL) manufactured in accordance with AS/NZS
4357:1995 ‘Structural Laminated Veneer
Lumber’ and
is Product Certified by the
Engineered Wood Products Association of Australia to equal or exceed the performance
claims specified in this brochure.
Size (2x10 and 2x12)
Thickness – 1.5” nominal
Widths – 9.25” and 11.75”
Approximate Weight (lbs/ft)
9.25”– 3.9
9.5”– 4.0
11.75”– 4.9
Veneer
Thickness - 3.5 mm - (Nominal)
Species - Radiata pine
Joints - Scarf
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Moisture
Content 6%-18%
Dimensional Tolerances
Length -0, + 3/8”
Width -0, + 1/16”
Adhesive Phenolic
Finish Unsanded faces, sawn edges
Arrises removed by chamfering
Ends painted burnt orange to inhibit
moisture uptake |
| Branding |
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Each plank is permanently
embossed along each edge with the following
information:
- Z-Plank – for identification
- 2.15 E RC – indication of premium
grade scaffold plank
- OSHA – indicating design is
per OSHA requirements
- Date of Proof Loading
- Custom Embossing
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Each plank is permanently
stamped on the face of the plank with the
following information:
- AS/NZS 4357 – LVL manufacturing
standard
- EWPAA JAS-ANZ – The Engineered Wood Products Association of Australia Product Certification
marks
- CHHWP – Proof Loading
Operation
- Scaffold Plank Premium LVL
Optional edge painting is also available
in blue, yellow, orange, green and red. |
Quality Control and Product Certification
Z-Plank is manufactured in a quality controlled
process as required by ANSI A10.8. The compliance
and process based quality control requirements
is third party audited by the
Engineered Wood Products Association of Australia (EWPAA). The audits, end product
testing and market inspection are used as the basis for Product
Certification by the EWPAA as a JAS-ANZ accredited Product Certification
body. JAS-ANZ stands for the government established “Joint
Accreditation System of Australia and New Zealand” which
exists as the peak organization for accreditation of Product Certification
bodies. The EWPAA’s Quality Control Program has been a registered
Quality Management System under ISO-9002.
Applicable Design Standards
- AS/NZS 4357 : 1995 - Structural laminated
veneer lumber.
- ANSI A10.8 - 2001, Safety Requirements for
Scaffolding.
- OSHA, Occupational Safety & Health Administration,
U.S. Dept. Of Labour, Regulations (Standards - 29 CFR) Scaffold
Specifications - 1926 Subpart L, Appendix A.
- BS 5973 : 1993 Code of practice for access
and working
scaffolds and special scaffold structures in steel.
- BS 2482 Specification for timber scaffold
boards.
- Products produced can meet FSC standards.
Strength and Stiffness Verification
- LVL is periodically sampled from production
and tested for
Modulus of Elasticity and Modulus of Rupture in accordance
with AS/NZS 4357. In addition,
- Each scaffold plank is proof loaded using
the CHHWP
Quality Control program and its stiffness measured for
verification of strength and stiffness claims.
For use in accordance with OSHA
Maximum spans determined for standardized live loads in accordance
with OSHA, Standards 29 CFR 1926.451 and Subpart L, Appendix
A.

Notes:
- Spans are from center to center of scaffold
supports.
- Deflections are limited to L/60 per OSHA
requirements.
- The “Person” load is defined
in ANSI A10.8 as a 200-pound person with 50
pounds of
equipment.
a. The “1-Person” Load is applied at mid-span.
b. The “2-Person” Load is applied with each “person” load
placed 18”
to either side of mid span.
c. The “3-Person” Load is applied with a “person” load
at mid span,
and a “person” load at 18” to either side of
mid span.
- For conditions other than those listed above,
contact CHHWP or a
professional engineer.
- Z-Plank meets all criteria and conditions
as prescribed by OSHA and
ANSI A10.8 standard.
- Planks are available in lengths of 8’ to
20’.


Notes:
- The design properties are for untreated LVL
scaffold planks used under dry conditions.
Dry conditions are defined as an environment where the moisture
content of the
planks will not exceed 16%.
- The design properties are based on a “flat” or
plank orientation.
- If the moisture content of the planks is
expected to exceed 16%, the Moment Capacity
shall be multiplied by 0.8 for wet use conditions.
- Fastener values for scaffold planks shall
be equivalent to SPF Lumber values.
- The allowable Moment Capacity was determined
in accordance with the ANSI A10.8
subcommittee guidelines Appendix C.
Proof
testing process: Before shipment, all
Z-Planks are proof tested using the unique CHHWP - loading
process to verify that each plank meets the design values shown
in Table 2.
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DI65 PRODUCT SPECIFICATIONS
Dense
Industrial 65 Scaffold Plank
Stress
Rating - 2200 F
MOE - 1.8
Characteristics
permitted and limiting provisions are:
Compression wood - Prohibited if in
readily identifiable and damaging form.
Checks - Surface seasoning checks,
not limited; though checks at ends are limited as splits.
Knots - Sound, firm, encased, and pith
knots, if tight and well spaced are permitted on the wide face in sizes not to
exceed the following:
On
Wide Faces (Nominal)
8"
9"
10"
12" |
Knot
Sizes
1-1/2"
1-3/4"
2"
2-1/4" |
Unsound
Knots (1)
1"
1"
1-1/2"
1-1/2" |
Manufacture
- Standard E (see para.
722(e))
Pitch and Pitch Streaks - Not limited
Pockets - Not limited
Shakes - On ends, limited as splits
if through; away from ends, heart shakes up to 2' long, none through; ring shakes
1/3 the width of piece.
Skips - Hit and miss on any face in
occasional piece, but heavy skip on narrow face permitted in 10% of pieces.
Slope of Grain - 1 in 14.
Splits - Equal to width of the piece.
Stain - Medium.
Warp - 1/2 medium except very light
twist.
Wane - 1/4 the width, 1/4 the thickness
except 5% of the pieces may have wane, 1/3 the width, 1/2 the thickness,for 1/4
the length.

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| Taken
from 2002 SPIB Standard Grading Rules
for southern pine lumber Sec. 502, pgs.
95-96. |
DI65 PRODUCT USAGE |
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Dense Industrial 65 Scaffold PlankProper
use of 1 -1/2" x 9 - 1/4" (S4S) smooth surface
scaffold plank under dry use (<19% moisture) that meets
the grading rules published by the grading agencies approved
by the American Lumber Standards Committee and ANSI safety
requirements.
Visually
Graded
Agency
Specie
Classification |
Feet
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1
Worker
or Light Duty
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2
Workers
or Med. Duty
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3
Workers
or Hvy. Duty
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Southern
Pine Inspection Bureau (SPIB) |
Southern
Pine
DI65 |
10
8
7
6
5 |
Yes
Yes
Yes
Yes
Yes |
No
Yes
Yes
Yes
Yes |
No
No
No
No
Yes |
Conforms
to ANSI A 10.8 Loading Requirements.
Requirements:
1. Workers & tools weigh 250 pounds.
2. One worker located at span center.
3. Two workers located 18" on either side of span center.
4. Three workers located as indicated in requirements 2 & 3
above.
5. Medium duty loading, 50 psf.
6. Heavy duty loading, 75 psf.
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| Plank
testing was performed and loading charts
were developed by Ralph E. Bennett III,
P.E. 12/95 |
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